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Lean Thoughts
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Runners, Repeaters, & Strangers ABC classification of Inventory
The sterile and clinical approach to classifying and categorizing your inventory is to sector it with an A, B, C, designation. Personally, I find this extremely boring and find that replacing the ABC classes with "Runners, Repeaters and Strangers"

Richard Kunst
Feb 143 min read


BOM Management Guide
BOM management is much more than just drawing up a list of items. Here is how to expertly manage your BOMs.

Richard Kunst
Feb 87 min read


Does Standard Work stifle Innovation?
Alarm Bells were sounded, highlighting a critical concern that Standardized Work was eliminating Innovation within the workplace.

Richard Kunst
Jan 272 min read


Why are you changing?
This post is not to question making changes but rather how. First, you when you decide to machine a part you would not start until someone had provided you with a drawing so you know what you will be creating. Similar if you decide to build a house I am certain you will start with some key requirements like the number of bedrooms and bathrooms ... the requirements will then be incorporated into a blueprint so the builder will understand what you want and the blueprint quanti

Richard Kunst
Jan 213 min read


If a Picture is worth a THOUSAND words then a visit is worth a MILLION
Going to See with a purpose. In lean management, we call this "going to gemba"—the actual place where value is created. Not to inspect, but to understand, support, and coach.

Richard Kunst
Jan 153 min read


Show me your Vision and I will show you your Future ...
Creator of your strategic Plan you are not only a forecaster. you are also a Futurist.

Richard Kunst
Jan 43 min read


Artificial Intelligence (A.I.). is Artificial
another AI Guru in a seminar who quickly advised me that even a mathematical formula is AI.

Richard Kunst
Dec 6, 20253 min read


ChatGPT may help you find information faster, but you learn less
Chatbots such as ChatGPT can provide direct answers to your questions. But, compared to a regular Google search, the amount of knowledge gained is less.

Richard Kunst
Dec 6, 20255 min read


Managing a Dual-Sourcing Strategy
whether a product or service should be dual sourced. Before we explore the merits of both let us first place the provider in the proper context.

Richard Kunst
Nov 29, 20259 min read


Hire your Supplier, Really !!!
I LOVE my Suppliers, I mean really LOVE them, so much so I am constantly wanting to hire them .

Richard Kunst
Nov 11, 20253 min read


Lean Enterprise Solutions
Whether you’re in retail, service or manufacturing, it is all about CASH! As much as things change… the one constant measurement of a successful business is the amount of positive cash flow generated.

Richard Kunst
Nov 9, 20253 min read


EVSM add-on tip ...
Leverage your Value Stream Mapping exercises to become more environmentally friendly.

Richard Kunst
Oct 31, 20253 min read


Sustaining LEAN Thinking
Let me cut to the chase if you want Lean as part of your organizational DNA you need to start with Management Daily Report-Outs.

Richard Kunst
Oct 13, 20257 min read


Standardization you are doing it, just not enough.
Standard Work. My immediate response, was no friggin way !! No body is going to control every minute of my day by telling what to do, when to do it and why?

Richard Kunst
Oct 1, 20256 min read


The Problem With Operational Heroes
Manufacturers are masters of improvisation. We’re good at figuring things out on the fly.

Richard Kunst
Sep 5, 20253 min read


3 Tips to Make a GREAT TPM Inspection Checklist!
Sustainability relies on the importance of checklists. Although simple, checklists work! Even the most specialized professionals like pilots and doctors can rely on this simple tool to improve their performance .

Richard Kunst
Jun 13, 20254 min read


Undercover Boss ... Be One !!
Undercover Boss makes for good television. Imagine if you incorporated this methodology within your business operations, it would be the ultimate Continuous Improvement idea generator.

Richard Kunst
May 28, 20255 min read


another explanation of LEAN Enterprise
A Non-Lean environment is where ... Mediocre Processes are managed by Amazing People Whereas a Lean Environment is where ... Amazing...

Richard Kunst
May 23, 20253 min read


Schedule like a Hospital
Solicited a Hospital to visit Manufacturing to Learn how to Schedule, Busted, I quickly became the student.

Richard Kunst
May 15, 20254 min read


GREEN SOFA What Manufacturing can Learn, and needs to do.
Team had purchased a container of Green Sofas from Asia. This was a direct assault on our core competency,

Richard Kunst
Apr 29, 20254 min read
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