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Lean Thoughts
Where Lean Thoughts can become Reality
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Who Owns the Forecast?
xperiencing company misalignment as each departments moved forward with its own projection. Our salespeople set revenue goals, our controller had a year-over-year budget, and Operations had its excel sheets and run rates. All three pseudo-forecasts were vastly different. What resulted were overstocks, stock-outs, and unrealistic budgeting. We needed someone to take ownership of the forecast – but who?

Richard Kunst
3 days ago7 min read


Five Supply Chain Mistakes that Kill Companies
A great supply chain strategy can help you dominate the market over time, but big mistakes can destroy your company in just days.

Richard Kunst
3 days ago6 min read


"We're already Lean."
We're already LEAN !! After twenty years, 221 clients, and more than $100 million in documented savings, I've heard that phrase more times than I can count.

Richard Kunst
Jul 183 min read


WHAT DO LEAN AND SIX SIGMA HAVE IN COMMON?
Which approach is best? It depends on what the specific problem is. In fact, both lean and six sigma are needed because they do different things.

Richard Kunst
Jul 165 min read


Non-Competitive Habits that become Normal
Remember that questioning the status quo can lead to new discoveries and a more fulfilling life.

Richard Kunst
Jul 124 min read


Want to Digitize Lean? Three Potential Pot Holes
If implemented carefully, digital solutions can certainly help increase the effectiveness of long-standing Lean Methodologies. But the key word is “carefully.”

Richard Kunst
Jul 15 min read


Singularity Summer: Eight Live Lectures on Machine Learning, Story, and the Singularity
The technological singularity did not arrive as a fact. It arrived as a story, one we have been telling ourselves about machines, progress, and what it means to be human.

Richard Kunst
Jul 13 min read


Human Skills That Will Matter When AI Can Do Almost Everything
I have something that you don't have, but would definitely appreciate and even perhaps enjoy. I have an almost unrestricted access to Nikola Danaylov my go to Subject Matter Expert (SME) regarding anything AI.

Richard Kunst
Jun 2518 min read


Velocity the Genesis of LEAN
Better, Faster = Cheaper or more appropriate higher customer value and improved margin.

Richard Kunst
Jun 185 min read


5 Lessons Learned from Failed ERP Implementations
Bad planning is a major cause of ERP implementation failure, and it’s important to establish specific goals and objectives, assess current processes, and create a comprehensive workflow outline..

Richard Kunst
Jun 93 min read


Product Integrity and Quality Is an Operations Problem
When something related to Product Integrity and Compliance happens, the first reaction is often ... “Call Quality.”

Richard Kunst
Jun 45 min read


LEAN is not a project
When a company tells me they have gone LEAN, it actually means they have most likely simply given up or stalled. I snicker at programs offering some sort of martial belt of accomplishment or an outright offering of LEAN Certification.

Richard Kunst
May 223 min read


Manufacturing Cost Reduction – A Practical Guide For Small Manufacturers
My father always loved to tell me just easy running a business is/was. He would state that if you wanted to make more money al you had to do was either A) increase your revenue or B) reduce your costs ... well that seems simple enough Dad,

Richard Kunst
May 1312 min read


Stop Operators leaving their stations.
The most successful form of managing material conveyance seems to be the "HEY" system ... "hey, I need a forklift to move this pallet".

Richard Kunst
May 72 min read


Lean Survival Tactics, push the methods.
Chasing Numbers not Widgets

Richard Kunst
May 26 min read


Convert Daily Management to a Center of Gravity
Each Technology Island or Report-Out area has their own unique attributes, challenges and opportunities. The reality is that each Report-Out area is a Center of Gravity.

Richard Kunst
Apr 134 min read


How Do We Make Lean Stick? Four Essentials for Lasting Change
How do we instill lean into our culture and make it part of our company DNA, engaging the whole workforce

Richard Kunst
Apr 36 min read


Luck IS a Strategy
Luck IS a Strategy? Of course it can be. Most likely not the best decision. Unfortunately a strategy more companies are taking than considering other options.

Richard Kunst
Mar 234 min read


The Opportunity and Threat of Disruptive Technologies
Disruptive Technology had to be distinctively different to make an impact.

Richard Kunst
Feb 155 min read


Runners, Repeaters, & Strangers ABC classification of Inventory
The sterile and clinical approach to classifying and categorizing your inventory is to sector it with an A, B, C, designation. Personally, I find this extremely boring and find that replacing the ABC classes with "Runners, Repeaters and Strangers"

Richard Kunst
Feb 143 min read
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