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Lean Thoughts
Where Lean Thoughts can become Reality
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LEAN is not a project
When a company tells me they have gone LEAN, it actually means they have most likely simply given up or stalled. I snicker at programs offering some sort of martial belt of accomplishment or an outright offering of LEAN Certification.

Richard Kunst
May 223 min read


Stop Operators leaving their stations.
The most successful form of managing material conveyance seems to be the "HEY" system ... "hey, I need a forklift to move this pallet".

Richard Kunst
May 72 min read


BOM Management Guide
BOM management is much more than just drawing up a list of items. Here is how to expertly manage your BOMs.

Richard Kunst
Feb 87 min read


This could be the best of times for you and your Business Processes. Western executives who visit China are coming back terrified
Duties or Tariffs were first initiated to create a level playing field for external competitors coming onto your home turf.

Richard Kunst
Oct 25, 20258 min read


Standardization you are doing it, just not enough.
Standard Work. My immediate response, was no friggin way !! No body is going to control every minute of my day by telling what to do, when to do it and why?

Richard Kunst
Oct 1, 20256 min read


Inventory: Your Ticking Time-Bomb, especially obsolete inventory.
Inventory is like a dormant bomb waiting to detonate

Richard Kunst
Sep 26, 20212 min read


Every Process has a changeover to minimize or eliminate.
Cadence and agility can be defined by how quick you are at changeovers.

Richard Kunst
Sep 26, 20214 min read


Why One-Piece-Flow Will Not Work: 10 Solid Reasons
Turn these ten reasons why one-piece-flow will not work by 45 degrees, and you get the Ten Reasons for Poor Cash Flow.

Richard Kunst
Jul 17, 20213 min read


Kill Batch Production - Instead Promote Single-Piece Flow
The perfect process consists of a single object transitioning through a series of operations while constantly accumulating value

Richard Kunst
Jun 6, 20215 min read


Flow it Right? or Flow it Left?
Cell Material Flow? Right or Left?? It’s all about perspective… hang on, I’ll explain. There is a science to production systems layouts....

Richard Kunst
Jun 6, 20213 min read


Cellular Process Design
Cells and Cellular Processing are at the heart of Lean. They appear simple but are far from simple.

Richard Kunst
Jun 6, 20213 min read
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