Lean Thoughts

Our TPM workstations remain pure where have incorporated layered audits, where the operator is truly recognized as a customer.

“CENTER OF TRUTH” a location where you can research to see if a “Disturbance to Flow” has previously been experienced and corrected

Leaders will do a lap through the facility to see how things are performing and get data inputs just in case someone presents a question.

Sometimes you need to leave something simple alone, before complexity creeps in

Lack of knowledge and why do commentators keep suggesting that JIT can’t work in a chaotic world?

I am raving fan of "Professor" Google or "Doctor" You Tube which between the two of them the majority (98%) of my questions are answered.

to help folks identify waste and ultimately improve process all you need to do is stand and observe.

The central idea of LEAN – that everything should flow from raw material to the customer – came directly from Henry Ford. Ford,

Are you controlling your schedule or is your customer? but customers want it Faster, Better and Cheaper, modify your schedule.

One of the key initial rules in deploying Lean Methodologies is to assign a specific owner to a process, task or assignment ...

All people can give is their "Gift of Time" but ultimately they decide who gets that gift ... how welcoming are you in accepting this gift?

For Lean Culture, Consider a rock-and-roll band. To excel at making good music the band must have ...

Annual Strategic Budget Thought Starters

The less wasteful a company is, the more profitable - assuming, of course, decent product

Metrics also serve as a powerful way to demonstrate improvement success to people who might otherwise roll their eyes.

Yes your organization does have an Aura. Know it to manage a successful evolution.

Cadence being the gait that needs to be observed with your information and communication flow and the repeatability of tasks.

It is the physical path that a Material Handler follows from a central parts location to various consuming locations.

unless it directly contributes the primary guiding principal (Velocity) it becomes a waste of time, investment and ultimately money.

Really … it is common sense and you do not need 6 Sigma to figure this one out.