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Lean Thoughts
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Kill Batch Production - Instead Promote Single-Piece Flow
The perfect process consists of a single object transitioning through a series of operations while constantly accumulating value

Richard Kunst
Jun 6, 20215 min read


Flow it Right? or Flow it Left?
Cell Material Flow? Right or Left?? It’s all about perspective… hang on, I’ll explain. There is a science to production systems layouts....

Richard Kunst
Jun 6, 20213 min read


Cellular Process Design
Cells and Cellular Processing are at the heart of Lean. They appear simple but are far from simple.

Richard Kunst
Jun 6, 20213 min read


Good Intentions ... perhaps?
This guy sits around the house during Covid Lockdown all day. His wife says, "You could do something useful, like vacuum the house once a...

Richard Kunst
May 30, 20211 min read


Remove the Pain
Outside Eyes can give you insight and help to Remove the Pain of a process change.

Richard Kunst
May 21, 20211 min read


Conflict Clouds
A common conflict in business is doing whatever it takes to satisfy the customer (damn the costs) or maximize profitability (damn service)

Richard Kunst
May 16, 20213 min read


Add DEPTH of experience
Where to source materials?
Templates, Work Instructions and Brand Image?
Potential Failure Points?

Richard Kunst
May 9, 20211 min read


Covid has truly created the Global Village, where Velocity is the new currency.
Enhance your ROI constantly. We truly live in a global community where your next customer and competitor is merely a mouse-click away

Richard Kunst
May 2, 20215 min read


Is it really a concern?
A problem to solve?
A decision to Make?
A plan to protect?
An opportunity to leverage?

Richard Kunst
May 2, 20211 min read


Lean is as Simple as … Tuck in your Chair!
“Tuck in their Chair” it makes the area look neat and organized but it communicates respect for others, signals that you are done

Richard Kunst
Apr 25, 20214 min read


Is your Supplier an ASSET or an EXPENSE?
As an “Asset” your supplier is blurred into your daily operation with a common focus on success. The supplier fully understands that their s

Richard Kunst
Apr 18, 20214 min read


Trust your Supply Chain and measure results.
Suppliers … the hidden factory.

Richard Kunst
Apr 18, 20213 min read


Supplier Collaboration ... understanding Total Cost Of Procurement (TCOP)
Purchasing and BUYING COSTS and HOLDING COSTS

Richard Kunst
Apr 18, 20215 min read


Velocity - the Genesis of LEAN
Better, Faster = Cheaper or more appropriate higher customer value and improved margin.

Richard Kunst
Apr 11, 20215 min read


Change is Constant ... But adoption is tough to swallow
Life is defined on the day you are born and ends on the day you die. The time in between can be defined as “Value Add”.

Richard Kunst
Apr 11, 20218 min read


Tick-tock, Tick-tock … Checklists are not insulting.
Tick-tock, Tick-tock … Checklists are not insulting.

Richard Kunst
Apr 4, 20214 min read


MAKE PROCESS VISIBLE and predictable
Timed Delivery Routes maintain employees focused at their work stations while the materials are being conveyed through the process

Richard Kunst
Mar 27, 20213 min read


BAM !! Organizational First Aid Concept Delivers
This is why we launched Organizational First Aid !

Richard Kunst
Mar 21, 20212 min read


KAMISHIBAI CARDS
Kamishibai or also know as “T” cards is a simple check card system which is used for systematically reviewing critical items within the work

Richard Kunst
Mar 21, 20212 min read


Emotional Attachment Generates CASH
Emotional Attachment is not a methodology but the magnet for subliminal engagement.

Richard Kunst
Mar 14, 20213 min read
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